165 lines
6.5 KiB
Python
165 lines
6.5 KiB
Python
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from __future__ import annotations
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from copy import deepcopy
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from server.aps_domain.closed_loop_problem import build_closed_loop_problem
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from server.aps_domain.mes import validate_dispatchable_version
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from server.aps_domain.closed_loop_runtime import (
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closed_loop_to_problem_v2,
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persist_closed_loop_projection,
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project_admitted_demands_to_flex_orders,
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record_blocked_flex_version,
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run_closed_loop_candidate,
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)
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BUSINESS_DATE = "2026-08-02"
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def _ready_world() -> dict:
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return {
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"salesOrders": [{
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"id": 1, "orderNo": "SO-READY", "status": "APPROVED",
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"deliveryDate": "2026-08-04", "priority": 1,
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"items": [{"id": 11, "productId": 1, "productCode": "FG", "quantity": 1, "unit": "PCS"}],
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}],
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"materials": [
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{"id": 1, "code": "FG", "name": "Finished", "type": "FINISHED_PRODUCT", "unit": "PCS"},
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{"id": 2, "code": "RM", "name": "Raw", "type": "RAW_MATERIAL", "unit": "PCS", "stock": 1},
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],
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"flexMaterials": [],
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"boms": [{"id": 1, "productId": 1, "isDefault": True, "status": "ACTIVE"}],
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"bomItems": [{"id": 1, "bomId": 1, "materialId": 2, "quantity": 1}],
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"flexBom": [],
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"routings": [{"id": 1, "productId": 1, "isDefault": True, "status": "ACTIVE", "version": "V1"}],
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"routingSteps": [{"id": 1, "routingId": 1, "operationId": 1, "sequenceNo": 1, "runTimePerUnit": 10, "isExternal": False}],
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"operations": [{"id": 1, "code": "CUT", "name": "Cut"}],
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"flexRoutings": [],
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"flexEquipment": [{"id": 1, "code": "EQ-CUT", "name": "Cutter", "status": "RUNNING", "capabilities": ["CUT"]}],
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"flexCalendar": [{"startTime": "08:00", "endTime": "17:00", "breaks": [{"start": "12:00", "end": "13:00"}], "workdays": [1, 2, 3, 4, 5]}],
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"purchaseOrders": [], "outsourceOrders": [], "maintenance": [],
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"flexParams": {"afterDays": 7, "weights": {"weightedTardiness": 1.0}},
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}
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def test_ready_graph_maps_to_v2_without_mutating_world():
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world = _ready_world()
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before = deepcopy(world)
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closed_loop = build_closed_loop_problem(world, business_date=BUSINESS_DATE)
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problem = closed_loop_to_problem_v2(world, closed_loop)
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assert world == before
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assert len(problem.requirements) == 2
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assert len(problem.activities) == 1
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assert problem.activities[0].operationCode == "CUT"
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assert problem.activities[0].eligibleResourceIds == ("equipment:1",)
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assert len(problem.resources) == 1
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assert problem.resources[0].calendarIntervals
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assert problem.sourceRevision == closed_loop.source_revision
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def test_projection_persists_only_planning_artifacts():
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world = _ready_world()
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closed_loop = build_closed_loop_problem(world, business_date=BUSINESS_DATE)
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problem = closed_loop_to_problem_v2(world, closed_loop)
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summary = persist_closed_loop_projection(world, closed_loop, problem)
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assert summary["readyDemandCount"] == 1
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assert len(world["manufacturingDemands"]) == 1
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assert world["closedLoopProblems"][0]["schedulingProblemV2"]["problemId"] == closed_loop.problem_id
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assert world.get("productionOrders") in (None, [])
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assert world.get("workOrders") in (None, [])
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assert world.get("flexWorkOrders") in (None, [])
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def test_ready_demands_project_to_idempotent_flex_inputs():
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world = _ready_world()
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closed_loop = build_closed_loop_problem(world, business_date=BUSINESS_DATE)
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first = project_admitted_demands_to_flex_orders(world, closed_loop)
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second = project_admitted_demands_to_flex_orders(world, closed_loop)
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assert first["count"] == 1
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assert first["generated"] == 1
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assert second["count"] == 1
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assert second["generated"] == 0
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assert second["updated"] == 1
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assert len(world["flexOrders"]) == 1
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row = world["flexOrders"][0]
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assert row["source"] == "CLOSED_LOOP"
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assert row["closedLoopProblemId"] == closed_loop.problem_id
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assert row["closedLoopRequirementId"] == closed_loop.manufacturing_demands[0].requirement_id
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def test_blocked_version_records_diagnostics_without_orphan_work_orders():
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world = _ready_world()
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world["materials"][1]["stock"] = 0
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world["routings"] = []
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closed_loop = build_closed_loop_problem(world, business_date=BUSINESS_DATE)
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counters: dict[str, int] = {}
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def next_id(kind: str) -> int:
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counters[kind] = counters.get(kind, 0) + 1
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return counters[kind]
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result = record_blocked_flex_version(world, next_id, closed_loop)
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assert result["solveStatus"] == "BLOCKED"
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assert result["woCount"] == 0
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assert result["vlCount"] == 0
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assert world["flexWorkOrders"] == []
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assert world["flexVirtualLines"] == []
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assert world["flexScheduleVersions"][-1]["status"] == "DRAFT"
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assert world["flexConflicts"]
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def test_closed_loop_candidate_commits_only_validated_schedule():
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world = _ready_world()
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counters: dict[str, int] = {}
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def next_id(kind: str) -> int:
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counters[kind] = counters.get(kind, 0) + 1
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return counters[kind]
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result = run_closed_loop_candidate(world, next_id, business_date=BUSINESS_DATE)
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assert result["solveStatus"] == "FEASIBLE"
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assert result["validation"]["valid"] is True
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assert result["vlCount"] == 1
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assert result["woCount"] == 1
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version = world["flexScheduleVersions"][-1]
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assert version["planningProblemId"] == result["planningProblemId"]
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assert version["validationReport"]["hardViolations"] == []
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work_order = world["flexWorkOrders"][0]
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assert work_order["activityId"].startswith("ACT:")
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assert len(work_order["activityIdentity"]) == 64
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gate = validate_dispatchable_version(world, "flex", result["versionId"])
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assert gate["structuralValid"] is True
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assert gate["publishReady"] is True
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assert gate["dispatchReady"] is False
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assert [reason["code"] for reason in gate["blockingReasons"]] == ["VERSION_NOT_PUBLISHED"]
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def test_closed_loop_candidate_fails_closed_before_pool_artifacts():
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world = _ready_world()
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world["materials"][1]["stock"] = 0
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world["routings"] = []
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counters: dict[str, int] = {}
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def next_id(kind: str) -> int:
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counters[kind] = counters.get(kind, 0) + 1
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return counters[kind]
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result = run_closed_loop_candidate(world, next_id, business_date=BUSINESS_DATE)
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assert result["solveStatus"] == "BLOCKED"
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assert result["woCount"] == 0
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assert result["vlCount"] == 0
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assert world["flexWorkOrders"] == []
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assert world["flexVirtualLines"] == []
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assert world["closedLoopProblems"][-1]["problemId"] == result["planningProblemId"]
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assert world["flexConflicts"]
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