# ============================================================ # 工序/物料供应类型(moduleId: domain-sourcing, 可重生 ✅) # 对标现场 MES:NZ* = 厂内自制,WZ* = 委外;BOM 子件无工艺 → 采购。 # 排产围绕工艺路线分解:成品自制 → 外协工序委外单 → 原料/毛坯采购单。 # ============================================================ from __future__ import annotations import re from typing import Any World = dict[str, Any] # 委外工序名启发式(WZ* 编码优先;名称兜底) _OUTSOURCE_NAME_RE = re.compile( r"外协|委外|调质|正火|退火|淬火(?!前)|热处理|电镀|氧化|喷涂|发黑|渗碳|氮化|粉末|表面处理", ) # 半成品名称启发式(焊接组件/铆接组件 均含“组件”;支架也是组件类半成品) _SEMI_NAME_RE = re.compile(r"组件|总成|部件|支架") # 标准件编号(GB / GB-T / ISO…)不推导为半成品 _STD_PART_RE = re.compile(r"GB\s*(?:/|\s)?T?\s*[-—]?\s*\d+|ISO\s*-?\s*\d+") # 来源展示标签:MAKE→自制 / OUTSOURCE→委外 / BUY→采购 _SOURCING_LABEL = {"MAKE": "自制", "OUTSOURCE": "委外", "BUY": "采购"} def sourcing_label(sourcing_type: str | None) -> str: """来源展示标签:MAKE→自制 / OUTSOURCE→委外 / BUY→采购。""" return _SOURCING_LABEL.get(str(sourcing_type or "").upper(), "") def infer_op_sourcing(code: str | None, name: str | None = None) -> str: """工序供应类型:MAKE(自制)| OUTSOURCE(委外)。""" c = str(code or "").strip().upper() n = str(name or "").strip() if c.startswith("WZ"): return "OUTSOURCE" if re.search(r"外协|委外", n): return "OUTSOURCE" # 无编码仅靠名称时,调质/电镀等也标委外(现场常见) if not c and _OUTSOURCE_NAME_RE.search(n): return "OUTSOURCE" return "MAKE" def is_outsource_step(step: dict[str, Any], op: dict[str, Any] | None = None) -> bool: """步骤是否委外:步骤显式 isExternal 优先;否则看 sourcingType / 工序 type / 编码推断。""" if "isExternal" in step: return bool(step.get("isExternal")) st = str(step.get("sourcingType") or step.get("opType") or "").upper() if st in ("OUTSOURCE", "EXTERNAL", "外协", "委外"): return True if st in ("MAKE", "INTERNAL", "自制"): return False op = op or {} if str(op.get("type") or "").upper() in ("EXTERNAL", "OUTSOURCE"): return True code = step.get("operationCode") or op.get("code") name = step.get("operationName") or op.get("name") return infer_op_sourcing(code, name) == "OUTSOURCE" def infer_material_sourcing( mat: dict[str, Any] | None, *, has_routing: bool = False, has_bom: bool = False, ) -> str: """物料供应:BUY(采购)| MAKE(自制/半成品继续分解)。 判定优先级:显式采购属性 > BOM/工艺结构 > 物料类型 > 旧字段兜底。 半成品缺工艺是主数据缺口,不能因此伪装成采购件。 """ mat = mat or {} procurement = str(mat.get("procurementType") or "").strip().upper() if procurement in ("BUY", "PURCHASE", "采购"): return "BUY" if procurement in ("MAKE", "自制", "PRODUCTION"): return "MAKE" legacy = str(mat.get("sourcingType") or "").strip().upper() source = str(mat.get("sourcingTypeSource") or "").strip().upper() if source in ("EXPLICIT", "MANUAL", "IMPORT"): if legacy in ("BUY", "PURCHASE", "采购"): return "BUY" if legacy in ("MAKE", "自制", "PRODUCTION"): return "MAKE" name = str(mat.get("name") or "") mtype = str(mat.get("type") or "").upper() if has_routing or has_bom: return "MAKE" if mtype in ("FINISHED_PRODUCT", "SEMI_FINISHED"): return "MAKE" if legacy in ("MAKE", "自制", "PRODUCTION"): return "MAKE" if "毛坯" in name or mtype == "RAW_MATERIAL": return "BUY" return "BUY" def annotate_world_sourcing(world: World) -> dict[str, int]: """给柔性/经典工艺、工序与物料补齐供应类型(幂等)。 注意:旧 SQL 投影曾把所有步骤写成 isExternal=False;此处对 WZ* 工序强制纠正为委外。 物料按显式采购属性、BOM/工艺结构和物料类型重算,避免旧的派生 BUY 值把半成品锁死为采购。 """ stats = {"flexRoutings": 0, "operations": 0, "routingSteps": 0, "flexOperations": 0} for row in world.get("flexRoutings") or []: src = infer_op_sourcing(row.get("operationCode"), row.get("operationName")) row["sourcingType"] = src ext = src == "OUTSOURCE" if bool(row.get("isExternal")) != ext: stats["flexRoutings"] += 1 row["isExternal"] = ext for op in world.get("flexOperations") or []: src = infer_op_sourcing(op.get("code"), op.get("name")) op["sourcingType"] = src want = "EXTERNAL" if src == "OUTSOURCE" else "INTERNAL" if op.get("type") != want: stats["flexOperations"] += 1 op["type"] = want for op in world.get("operations") or []: src = infer_op_sourcing(op.get("code"), op.get("name")) op["sourcingType"] = src want = "EXTERNAL" if src == "OUTSOURCE" else "INTERNAL" if op.get("type") != want: stats["operations"] += 1 op["type"] = want ops_by_id = {o.get("id"): o for o in (world.get("operations") or [])} for step in world.get("routingSteps") or []: op = ops_by_id.get(step.get("operationId")) or {} inferred = infer_op_sourcing(op.get("code"), op.get("name")) if inferred == "OUTSOURCE": ext = True else: # 非 WZ:保留人工勾选;无字段时默认自制 ext = bool(step["isExternal"]) if "isExternal" in step else False step["sourcingType"] = "OUTSOURCE" if ext else "MAKE" if bool(step.get("isExternal")) != ext: stats["routingSteps"] += 1 step["isExternal"] = ext # 物料供应类型:显式采购属性优先;BOM 父项/有默认工艺/成品半成品均按自制。 product_ids_with_route = { r.get("productId") for r in (world.get("routings") or []) if r.get("isDefault") } product_ids_with_bom = { b.get("productId") for b in (world.get("boms") or []) if b.get("isDefault", True) } codes_with_route = { str(r.get("productCode") or "") for r in (world.get("flexRoutings") or []) if r.get("productCode") } codes_with_bom = { str(b.get("productCode") or "") for b in (world.get("flexBom") or []) if b.get("productCode") } mats_by_code = {m.get("code"): m for m in (world.get("materials") or []) if m.get("code")} for mat in world.get("materials") or []: has_rt = mat.get("id") in product_ids_with_route or mat.get("code") in codes_with_route has_bom = mat.get("id") in product_ids_with_bom or mat.get("code") in codes_with_bom source = str(mat.get("sourcingTypeSource") or "").strip().upper() mat["sourcingType"] = infer_material_sourcing( mat, has_routing=has_rt, has_bom=has_bom, ) mat["sourcingTypeSource"] = ( source if source in ("EXPLICIT", "MANUAL", "IMPORT") else "INFERRED" ) for mat in world.get("flexMaterials") or []: has_rt = mat.get("code") in codes_with_route has_bom = mat.get("code") in codes_with_bom classic = mats_by_code.get(mat.get("code")) if classic and classic.get("sourcingType"): mat["sourcingType"] = classic["sourcingType"] mat["sourcingTypeSource"] = classic.get("sourcingTypeSource") or "INFERRED" else: source = str(mat.get("sourcingTypeSource") or "").strip().upper() mat["sourcingType"] = infer_material_sourcing( mat, has_routing=has_rt, has_bom=has_bom, ) mat["sourcingTypeSource"] = ( source if source in ("EXPLICIT", "MANUAL", "IMPORT") else "INFERRED" ) return stats def infer_material_type_label(mat: dict[str, Any] | None, *, is_bom_parent: bool = False) -> str: """物料类型展示标签:成品 / 半成品 / 原料。 半成品推导(APS 专家口径):type 为 RAW_MATERIAL,但 (a) BOM 里有它作为父级 product 的引用,或 (b) 名称含 组件/总成/部件/支架 且不是标准件(无 GB/ISO 编号) → typeLabel=半成品(如“上导轨组件 / 定位轮支架”这类半成品组件)。 """ mat = mat or {} mtype = str(mat.get("type") or "").upper() if mtype == "FINISHED_PRODUCT": return "成品" if mtype == "SEMI_FINISHED": return "半成品" name = " ".join(str(mat.get(k) or "") for k in ("name", "spec")) if is_bom_parent or (_SEMI_NAME_RE.search(name) and not _STD_PART_RE.search(name)): return "半成品" return "原料" def build_process_tree(world: World, product_code: str, *, max_depth: int = 8) -> dict[str, Any]: """工艺路线树:物料节点下挂工序,再挂 BOM 子件(对标现场主数据树)。 树形表格契约(只增不删): - 物料节点:typeLabel(成品/半成品/原料) / sourcingLabel(自制/委外/采购) / quantity / unit / drawingNo / sourcingType / hasRouting / isLeafMaterial - 工序节点:typeLabel=工序 / sourcingLabel / seq / operationName / sourcingType """ mats = {m.get("code"): m for m in (world.get("flexMaterials") or []) + (world.get("materials") or []) if m.get("code")} # 工序字典(flexOperations 优先,classic operations 兜底):给工序节点补名称 op_by_code: dict[str, dict] = {} for op in (world.get("flexOperations") or []) + (world.get("operations") or []): c = op.get("code") if c: op_by_code.setdefault(str(c), op) # BOM 按父料号聚合;flexBom 与经典 bomItems 是同一数据的两种表示 → 同父下物料去重(flexBom 优先) bom_by_pc: dict[str, list] = {} bom_seen: dict[str, set[str]] = {} for b in world.get("flexBom") or []: pc = str(b.get("productCode") or "") mc = str(b.get("materialCode") or "") if not pc or not mc: continue if mc in bom_seen.setdefault(pc, set()): continue bom_seen[pc].add(mc) bom_by_pc.setdefault(pc, []).append(b) # classic BOM by product code(仅默认 BOM;与 flexBom 已覆盖的子件跳过) id_to_code = {m.get("id"): m.get("code") for m in (world.get("materials") or [])} code_to_id = {m.get("code"): m.get("id") for m in (world.get("materials") or []) if m.get("code")} for bom in world.get("boms") or []: if not bom.get("isDefault"): continue pc = id_to_code.get(bom.get("productId")) if not pc: continue for bi in world.get("bomItems") or []: if bi.get("bomId") != bom["id"]: continue mc = id_to_code.get(bi.get("materialId")) if not mc: continue if mc in bom_seen.setdefault(pc, set()): continue bom_seen[pc].add(mc) bom_by_pc.setdefault(pc, []).append({ "productCode": pc, "materialCode": mc, "quantity": bi.get("quantity") or 1, "materialName": (mats.get(mc) or {}).get("name") or mc, }) ops_by_pc: dict[str, list] = {} for r in world.get("flexRoutings") or []: ops_by_pc.setdefault(str(r.get("productCode") or ""), []).append(r) # classic fallback(该料号无 flex 工艺时) ops_by_id = {o["id"]: o for o in (world.get("operations") or [])} for routing in world.get("routings") or []: if not routing.get("isDefault"): continue pc = id_to_code.get(routing.get("productId")) if not pc or pc in ops_by_pc: continue steps = [s for s in (world.get("routingSteps") or []) if s.get("routingId") == routing["id"]] for s in sorted(steps, key=lambda x: x.get("sequenceNo") or 0): op = ops_by_id.get(s.get("operationId")) or {} op_code = op.get("code") op_name = op.get("name") or (op_by_code.get(str(op_code or "")) or {}).get("name") ops_by_pc.setdefault(pc, []).append({ "productCode": pc, "seq": s.get("sequenceNo"), "operationCode": op_code, "operationName": op_name, "isExternal": s.get("isExternal"), "sourcingType": s.get("sourcingType"), }) seen: set[str] = set() def _node(code: str, qty: float, depth: int) -> dict[str, Any]: mat = mats.get(code) or {"code": code, "name": code} has_rt = bool(ops_by_pc.get(code)) sourcing = infer_material_sourcing(mat, has_routing=has_rt) mat_type = mat.get("type") or "" type_label = infer_material_type_label(mat, is_bom_parent=code in bom_by_pc) node: dict[str, Any] = { "kind": "material", "code": code, "name": mat.get("name") or code, "type": mat_type, # 展示辅助字段(只增不减):工艺路线树层级语义 "typeLabel": type_label, "sourcingLabel": sourcing_label(sourcing), "hasRouting": has_rt, "isLeafMaterial": False, # 无工序且无子件时为叶子 "unit": mat.get("unit") or "", "sourcingType": sourcing, "quantity": qty, "drawingNo": mat.get("spec") or "", "children": [], } if depth >= max_depth or code in seen: node["isLeafMaterial"] = True return node seen.add(code) for r in sorted(ops_by_pc.get(code) or [], key=lambda x: int(x.get("seq") or 0)): src = r.get("sourcingType") or infer_op_sourcing(r.get("operationCode"), r.get("operationName")) op_code = r.get("operationCode") op_name = r.get("operationName") or (op_by_code.get(str(op_code or "")) or {}).get("name") node["children"].append({ "kind": "operation", "code": op_code, "name": op_name or op_code, "typeLabel": "工序", "sourcingLabel": sourcing_label(src), "seq": r.get("seq"), "operationName": op_name or "", "sourcingType": src, "isExternal": bool(r.get("isExternal")) or src == "OUTSOURCE", "children": [], }) for b in bom_by_pc.get(code) or []: mc = str(b.get("materialCode") or "") if not mc: continue child_qty = float(b.get("quantity") or 1) * qty node["children"].append(_node(mc, child_qty, depth + 1)) seen.discard(code) node["isLeafMaterial"] = not node["children"] return node root = _node(product_code, 1.0, 0) root["productId"] = code_to_id.get(product_code) return root